Manual powder coating plants offer considerable flexibility in the handling of batches and are ideal for large and heavy parts, even when dealing with components of different shapes and sizes within the same batch. They therefore guarantee excellent versatility and high quality standards.
Static powder coating lines consist of the following machines:
This is the machine where the parts undergo the cleaning phases necessary to ensure optimal adhesion of the subsequently applied paint layer. Depending on customer requirements, we can install one of the following options:
- Cleaning booth, inside which the workpieces are cleaned with a detergent solution sprayed by an operator through a pressure washer.
- Cleaning chamber, where the workpieces can be inserted and treated automatically in several stages, depending on the degree of cleanliness required.
Drying quality is crucial not to nullify the effect of the pre-treatment and allow for optimal paint application. After pre-treatment, therefore, the components are fed into the drying oven – a chamber where the parts are dried after pre-treatment and before coating. Drying is achieved by the combined effect of temperature and air circulation.
The ovens designed and built by Verona Impianti 2002 have high thermal outputs because they are equipped with panels with excellent insulation performance. Our drying ovens also have heat retention systems to minimise energy consumption.
The oven can be heated either by fuels such as natural gas, LPG, or diesel, or by batteries of resistors.
The coating booth is the beating heart of the paint application process, providing high finishing quality but also a healthy work environment for operators. Verona Impianti 2002’s booths are carefully designed and equipped for both automatic and manual application of paint products, depending on production requirements.
The booths integrated into static systems can have two main configurations: horizontal airflow or vertical airflow. This choice depends on the operation’s specific requirements and can affect the efficiency and quality of the coating process.
The curing oven is the chamber inside which the parts undergo the heating process necessary for the paint to cure. To guarantee optimum performance, our ovens are built with premium materials, have high thermal outputs, and are equipped with panels with excellent insulation performance. In addition, the curing ovens designed by Verona Impianti 2002 include heat retention systems conceived to minimise energy consumption.
As the curing phase is so important for the quality of finishes, our team pays particular attention to energy consumption, internal temperature uniformity, and finishing performance when designing these units.
The oven can be heated with various energy sources, including fuels such as methane gas, LPG, or diesel and batteries of electric heating elements.
Our manual coating systems offer a wide range of part handling solutions, custom-designed to meet each customer’s unique production needs. We carefully consider factors such as the required output and the weight and size of the components to be coated to offer an efficient and optimised work cycle.
In particular, we can design static plants equipped with:
- overhead monorail conveyor with manually operated trolleys;
- trolleys with wheels on the ground;
- overhead carriages with workpiece-carrying bars (“carriage” conveyor);
- overhead power & free conveyor with “storage buffers”.